Paint booth cleaning

Paint Booth Cleaning

Overspray builds up on the booth walls, grating, conveyor and hangers until it flakes into the finish. Kelly takes it off with dry ice, so no water, solvent or grit goes into the booth.

The problem

Why a booth gets cleaned

  • Overspray has built up on the walls, the grating, the conveyor and the hangers, and dirt is starting to show up in the finish.
  • A fire marshal, the insurer or an internal audit has flagged the build-up in the booth.
  • Water, solvent and grit are all out inside the booth, which rules out the usual ways of cleaning it.
  • The booth can only come down for a short window, and the cleaning has to fit it.
The work

What it involves
inside a live plant.

Where the overspray goes

The share of sprayed coating that ends up on the part is the gun’s transfer efficiency, and even a well-set gun puts part of every pass on the booth instead. It lands on the walls, the grating under the painter’s feet, the conveyor and the hangers the parts ride on, and it keeps landing there shift after shift. Dried overspray is combustible, and pieces that flake off the hangers and conveyor land on wet parts.

Why dry ice

A paint booth exists to keep contamination off a wet part, and the usual cleaning methods each put something into it that it is built to keep out. Washing leaves water on panels that have to be dry before the next part comes through, and grit blasting scars them and leaves media in the corners for the next wet coat to pick up. Dry ice pellets lift the overspray and turn to gas, so the only thing left in the booth is the overspray itself.

It is the same method Kelly uses on molds, tooling and robot cells in automotive and plastics plants, where the mold or tooling surface cannot be scratched.

What the work involves

Walk-through. A Kelly specialist walks the booth with the plant contact, confirms what is in scope, where the conveyor can be reached, and how long the booth can be down. Ventilation during the work is planned here too, because dry ice blasting releases carbon dioxide and a booth is an enclosed space.

Isolation. The conveyor and anything else with stored energy is locked out to the plant’s procedure before anyone starts, and anything that has to come apart first, filters included, has already been taken out by the plant.

Cleaning. Top down, so overspray coming off the structure does not land on surfaces already done, with what comes off collected as the crew goes.

Handback. The plant contact walks the booth and the conveyor, the collected overspray is removed from the booth and handled according to what it is, and the plant releases lockout.

Booth cleaning on a schedule

How fast a booth gets back to where it was depends on what it sprays and how many parts go through it. Most plants set an interval from what the first clean shows and put it on the same calendar as the rest of their maintenance. On a Ready at Any Time plan, Kelly schedules booth cleaning with the plant’s other services and bills the year as one invoice a month.

Standards

Performed to the standards
your plant is held to.

OSHA 29 CFR 1910.107 and NFPA 33

Spray finishing with flammable and combustible materials. 1910.107 requires spraying areas to be kept as clear of accumulated combustible residue as practical, cleaned daily if necessary with nonsparking tools, and the residue removed from the premises. NFPA 33 and the fire code chapter on flammable finishes, which is what a fire marshal cites, carry the same requirement.

OSHA 29 CFR 1910.147

Lockout and tagout. The conveyor and anything else with stored energy in or around the booth is isolated to the plant's own procedure before the work starts.

OSHA 29 CFR 1910.134

Respiratory protection, selected for what the booth has been spraying and what the cleaning will put in the air.

Kelly, not a general contractor

What you get that
a general contractor cannot give you.

Nothing is added to the booth

Dry ice lifts the overspray and turns to gas on contact, so the only thing left in the booth afterwards is the overspray itself, collected as it comes off. That matters in a room whose whole job is to keep contamination off a wet part.

The conveyor on the same visit

Overspray on the conveyor and hangers drops onto parts as they move, which is the case for putting the conveyor in scope on the same visit as the booth.

Planned to the down you can give it

A booth section, a conveyor run or the whole booth, with the scope set at the walk-through and the booth handed back ready to spray.

Full-time Kelly employees, every job

Every technician in the booth is a full-time Kelly employee, trained on the dry ice equipment and working to the plant's own lockout and PPE rules.

Where it is available

Paint Booth Cleaning from
six offices.

Every Kelly service is staffed from all six offices, so the crew that comes to your plant is the one based nearest to it. Coverage is all 48 contiguous states.

See the full territory map and the states each office covers on the service areas pages.

Questions

Asked before the quote.

Will dry ice damage the booth surfaces?
Dry ice pellets are soft compared with grit, and they turn to gas on impact, so they lift the overspray without cutting into the surface under it. That is the reason it is used in booths where scraping and abrasive blasting would do damage. Pressure and nozzle are set to the surface at the walk-through, the same as on any dry ice job.
What is included?
The whole booth, or the sections the plant describes. Walls, ceiling, grating, hangers, carriers, the conveyor and the exhaust side (plenum and duct) all go in or out at the walk-through. Much of Kelly's work is quoted on time and materials, so if the structure finishes ahead of the estimate the crew carries on into the next section rather than packing up. Anything that has to come apart first, filters included, is the plant's job before the crew arrives.
What about a peelable booth coating?
The crew doesn't strip it as such. Dry ice and hand wiping take the surface back as close to the bare substrate as the build-up allows, and a new coating goes on over that, applied to the coating manufacturer's guidance. What the plant gets back is a clean, sound surface with a fresh coat on it. How close that comes to the booth's original factory finish depends on what has been sprayed in it and for how long, which is why Kelly doesn't promise it.
How long does the booth need to be down?
That depends on the size of the booth and how much is on it. The walk-through sets the scope and the time, and the work is planned to fit the window rather than the other way around.
Can this be on a schedule?
Yes. Overspray starts building again on the next shift, so most booths do better on a recurring interval set from what the first clean shows. Booth cleaning can also go on a Ready at Any Time plan with the plant's other Kelly services, on one invoice a month.
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